Disc tray body insert-molded with a motor base and a disc drive using the same

ABSTRACT

A disc drive including a tray, a housing configured to receive the tray, a pickup device installed on the tray, and a spindle motor including a rotator having built therein a permanent magnet, a stator including a magnetic coil, and a rotation axis supporting portion that is configured to support a rotation axis of the rotator and fixed to the tray.

CROSS-REFERENCE TO RELATED PATENT APPLICATION

This application claims the benefit of Korean Patent Application No. 10-2010-0139346, filed on Dec. 30, 2010, in the Korean Intellectual Property Office, the entire disclosure of which is incorporated herein by reference for all purposes.

BACKGROUND

1. Field

The following description relates to disc trays and disc drives using the same, and additionally, to disc trays that include an improved tray and an improved spindle motor, and disc drives using the same.

2. Description of the Related Art

In general, a slim-type disc drive used in a notebook computer or the like has a configuration in which an pickup device is installed on a tray for receiving a storage medium (e.g., a disc, such as an optical disc) and a main printed circuit board (PCB) for controlling the pickup device is installed in a housing (or a body) for receiving the tray. Because of the importance for such disc drives to maintain compatibility with a typical notebook computer, the disc drive must satisfy a predetermined standard. Accordingly, the design specifications for such disc drives are restricted to those that comply with the standard. A typical disc drive has a pickup device installed on a tray such that the pickup device and the tray are separate structures. A main PCB is installed on the tray. The pickup device includes a metal base on which a guide shaft is installed, and a body that is installed on the guide shaft so as to reciprocate relative to the metal base. The pickup device is a complex single complete structure. The metal base is generally formed of a plate-shaped metal material. A spindle motor is installed on the tray as a part of a single complete structure that includes a rotator having built therein a permanent magnet and a base on which a rotation axis of the rotator is supported.

SUMMARY

In one general aspect, there is provided a disc drive. The disc drive includes a tray, a housing configured to receive the tray, a pickup device installed on the tray, and a spindle motor comprising a rotator having built therein a permanent magnet, a stator including a magnetic coil, and a rotation axis supporting portion that is configured to support a rotation axis of the rotator and fixed to the tray.

The disc drive may include a device configured to move the pickup device, and a guide shaft of the tray on which the device configured to move the pickup device is installed.

The disc drive may include a support post that is configured to support the guide shaft. The support post may be integrated with the tray and protrudes from the tray.

The disc drive may include a main printed circuit board (PCB) that is connected to the pickup device and that is installed on the tray.

The disc drive may include a connector, which is configured to connect to an external apparatus, and which is installed in the housing. The connector may be electrically connected to the main PCB installed on the tray.

The disc drive may include a main PCB connected to the pickup device that is installed on the tray.

The disc drive may include a connector, which is configured to connect an external apparatus, and which is installed in the housing. The connector may be electrically connected to the main PCB installed on the tray.

The disc drive may include a cable, which is folded so as to be misaligned with itself, and which is interposed between the main PCB and the connector.

The disc drive may include a cable which is a ribbon cable.

The disc drive may include a cable, which is folded so as to be misaligned with itself, and which is interposed between the main PCB and the connector.

The disc drive may include a rotation axis that is an axle configured to drive a storage medium operatively fixed to the tray.

The disc drive may be included in an electronic device.

The electronic device may be one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder.

In another aspect, there is provided a disc tray. The disc tray includes a pickup device that reads data from a storage medium and a body on which a spindle motor configured to drive the storage medium is installed.

The disc tray may include a motor base that directly supports a rotation axis of the spindle motor is disposed on the body.

The disc tray may include a body and a motor base that are formed of the same material.

The disc tray may include a motor base that is formed of a metal material. The disc drive may also include a body that is formed by performing insert-molding with the motor base.

The disc tray may include a support post, to which a guide shaft for the pickup device is fixed, that is integrated with the body.

The disc tray may include a rotation axis that is an axle configured to drive a storage medium operatively fixed to the tray.

The disc tray may be included in a disc drive that is included in an electronic device.

The electronic device may be one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder.

In another aspect, there is provided a disc drive. The disc drive includes a tray comprising a body, a housing comprising a base and a cover, which are configured to receive the tray, a spindle motor, which comprises a rotation axis and a rotator, and which is installed to the body, a motor base which is integrated with the tray and which is configured to support the rotation axis of the spindle motor, and a pickup device installed on the tray.

The disc drive may include a tray and a motor base that are formed of the same material.

The disc tray may include a motor base that is formed of a metal material, and a tray that is formed by performing insert-molding with the motor base.

The disc tray may include a guide shaft that is configured to guide the pickup device, and a support post, to which the guide shaft is fixed, is integrated with the body.

The disc tray may include a rotation axis that is an axle configured to drive a storage medium operatively fixed to the tray.

The disc tray may be included in an electronic device.

The electronic device may be one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder.

Other features and aspects may be apparent from the following detailed description, the drawings, and the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a drawing illustrating an example of a disc drive.

FIG. 2 is a drawing illustrating an example of a tray of a disc drive.

FIG. 3 is a drawing illustrating an example of a spindle motor that is installed directly on a tray in a disc drive.

FIG. 4 is a drawing illustrating an example of guide shafts and support posts that support the guide shafts of a tray of a disc drive.

FIGS. 5A and 5B are drawings illustrating examples of a support post that supports a guide shaft of a tray of a disc drive.

FIG. 6 is a drawing illustrating an example of a main printed circuit board (PCB) installed on a bottom surface of a disc drive.

FIG. 7 is a drawing illustrating an example of a main PCB of a disc drive.

FIG. 8 is a drawing illustrating an example of an arrangement of a ribbon cable configured to output a signal, wherein the cable is formed on a housing base of a disc drive.

FIG. 9 is a drawing illustrating an example of a vertical arrangement of a cable.

Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience.

DETAILED DESCRIPTION

The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. Accordingly, various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be suggested to those of ordinary skill in the art. Also, descriptions of well-known functions and constructions may be omitted for increased clarity and conciseness.

FIG. 1 is drawing illustrating an example of a disc drive 100.

Referring to FIG. 1, a body of a tray 20 is coupled to a housing 10 which includes a base 10 a and a cover 10 b as a truck-type structure so as to allow the tray to slide into and out of the housing 10. A pickup device 40 and a spindle motor 30 are installed on the body of the tray 20. A storage medium may be installed on the spindle motor. As an example, the storage medium 1 may be a disc, such as an optical disc (CD, DVD, BD, etc.) or the like. The pickup device 40 is installed on two guide shafts 50 that are fixed in parallel to each other. The pickup device 40 may be an optical pickup device. For example, the pickup device 40 may include an objective lens 41, an actuator (not shown) for driving the objective lens 41, and guiding portions 42 which are disposed at two sides of the objective lens 41 and which slide with respect to the shafts 50. The pickup device 40 includes a moving motor 60 that is a moving member configured to reciprocate the pickup device 40. The moving motor 60 may include a screw 61. The screw 61 is engaged with a screw coupling portion 62 that is coupled to the pickup device 40. The pickup device 40 reciprocates along the guide shafts 50 based on rotation of the screw 61. In other words, as the screw 61 rotates, the pickup device 50 travels along the guide shafts 50.

An example of the structure of a disc drive will be described in detail with reference to FIG. 2.

The tray 20 includes a space portion 22 in which the pickup device 40 is moveably installed an in which the pickup 20 reciprocates.

The guide shafts 50 are installed on two sides of the space portion 22. Each of the guide shafts 50 has a first end supported by supporting post 23 and a second end supported by supporting post 24. The support posts 2 and 24 are disposed on the tray. The first and second support posts 23 and 24 are operatively integrated with the tray 20. Two ends of the pickup device 40 are supported by the guide shafts 50 by guide portions 42. The screw coupling portion 62, which is engaged with the moving motor 60, may be disposed at one side of one end of the pickup device 40.

A motor base 21 which acts as a base of the spindle motor 30 is disposed at one side of the space portion 22 of the tray 20. The motor base 21 is integrated with the tray 20. As an example, the motor base 21 may be a portion of the tray 20.

Referring to FIG. 3, an axis supporting portion 35, which includes a bearing (not shown), is fixed to the motor base 21. The bearing is configured to support a rotation axis 33 coupled to a rotator 31 of the spindle motor 30. The axis supporting portion 35 is fixed to the motor base 21. A magnetic coil portion 34 may be fixed to an upper end of the axis supporting portion 35. The magnetic coil portion 34 is a stator. A rotator 31 is operatively coupled to the rotation axis 33. The rotator 31 has an upper surface on which the storage medium (not shown) is installed. The rotator 31 may also have permanent magnets 32 installed therein. Further, as an example, the spindle motor 30 may be installed on a portion of the tray 20 so as to have a complete structure of a motor. As a non-limiting example, the rotation axis 33 may be an axle which rotates the storage medium about an axis of rotation.

For example, a structure of the disc drive as described with reference to FIG. 3 may be obtained by incorporating the motor base with a portion of the tray. In other words, such a structure is obtained by removing a separate motor base of a spindle motor as provided in a conventional disc drive structure and instead using a portion of a tray as a motor base. For example, the motor base 21 is integrated with the tray 20 and may be formed of the same material as the tray 20.

As an example, the motor base 21 may be obtained by forming a metal plate and performing insert-molding with the metal plate. During formation of the tray 20, an insert formed of metal is inserted into a mold for the tray 20. Accordingly, the motor base 21 formed of metal may be integrated with the tray 20.

FIG. 4 is a drawing illustrating an example of a disc drive in which the first and second support posts 23 and 24 are configured to support the guide shafts 50.

For example, as illustrated in FIG. 4, the first and second support posts 23 and 24, which are configured to support two ends of the guide shafts 50, are disposed on a bottom surface of one side of the tray 10 and at one side of the motor base 21, respectively. As an example, the second support posts 24 may include through holes 24 a into which ends of the guide shafts 50 are inserted. FIG. 5A illustrates an example of a through hole 24 a in the second support post 24. The first support posts 23 may include saddle-shaped inserting grooves 23 a into which the guide shafts 50 are inserted. The guide shaft 50 may be inserted from below the insertion grooves 23 a. FIG. 5B illustrates an example of a saddle-shaped inserting groove 23 a in the first support posts 23. In addition, as an example, the supporting post 23 may have an additional supporting member 25 operatively coupled thereto, such that the additional supporting member 25 prevents the guide shaft 50 from being inadvertently removed from the insertion recess 23 a. For example, the additional supporting member 25 may be operatively coupled to the supporting post 23 by means of a screw 26.

FIG. 6 is a drawing illustrating an example of the tray 20 of the disc drive. FIG. 7 is a drawing illustrating an example of a main PCB of a disc drive. Referring to FIGS. 6 and 7, the disc drive may include a main printed circuit board (PCB) 70 which is disposed on a bottom surface of the tray 20. The main PCB 70 may be a front end system or component. The main PCB may include a radio frequency (RF) amplifier, a servo circuit, an interface, and the like. The main PCB may include an output interface connector 71, a connector 73, chipsets 72 and 74, and a connector 75 that is connected to the spindle motor 30. For example, the chipsets 72 and 74 may be microcontrollers or the like. As an example, the output interface connector 71 may be a serial advanced technology attachment (SATA) connector.

As an example of a front-end system 3, the front-end system 3 may include an RF amplifier (a) that is configured to amplify a signal from the pickup device 40, a servo unit (b) that is configured to control a tracking and focusing mechanism of the pickup device 40, and a system controller (c) that is configured to control the RF amplifier (a) and the servo unit (b). As an example, a current/voltage amplifier may be disposed at a front end of the RF amplifier (a) of the front-end system 3. The RF amplifier (a) may output, for example, raw-data (e.g., a signal) that is obtained by finally amplifying an RF signal. The RF amplifier may output the signal to a master apparatus, for example, a portable computer, through an interface. The interface through which the output of the RF amplifier may be output to a master apparatus may be, for example, an SATA interface 4.

As an example, if the main PCB is installed on the bottom surface of the tray 20, it is not necessary for housing 10 to include a conventional interface device. In other words, housing 10 may simply include a simple interface connector. As an example, the simple interface connector may be an SATA connector.

FIG. 8 is a drawing illustrating an output interface connector 11 operatively installed on a housing 10. For example, the output interface connector 11 may be installed at one side of a rear end of the housing 10. A cable is connected to the output interface connector 11 and a connector 71 disposed on the tray 20. As an example, the cable may be a ribbon cable 80, such as a flexible film cable (FFC). The cable 80 may include a fixed portion 80 a that faces the housing 10, and a moveable portion 80 b that is moveable in response to movement of the tray 20. The movable portion 80 b of the ribbon cable may be positioned so as to overlap the fixed portion 80 a. The connector 71 disposed on the tray 20 is coupled to a front end of the moveable portion 80 b. The fixed portion 80 a and the moveable portion 80 b are disposed so as not to be in parallel with each other. For example, the movable portion 80 b may be disposed relative to the fixed portion 80 a such that the movable portion 80 b and the fixed portion 80 a make a V-shape. Accordingly, the same signal lines in the fixed portion 80 a and the movable portion 80 b may not overlap each other. Thus, interference between the signals transmitted by the signal lines in the fixed portion 80 a and the signals transmitted by the signal lines in the movable portion 80 b that is caused by, for example, overlapping signal lines, is reduced. As an example, signal interference may be prevented by misaligning the fixed portion 80 a and the moveable portion 80 b with respect to each other. An abnormal distortion of the moveable portion 80 b caused by movement of the tray 20 may be inhibited or otherwise prevented by arranging the moveable portion 80 b in parallel to with a direction along which the tray 20 moves.

FIG. 9 is a drawing illustrating an example of a state in which the cable 80 is folded.

As an example, the ribbon cable 80 may be folded. For example, two parts of the ribbon cable 80 may be folded over each other. A lowermost portion of the fixed portion 80 a is fixed to the base 10 a of the housing 10. An upper portion of the moveable portion 80 b has a “U” shape that includes a bending portion 80 c. As an example, the ribbon cable 80 may have a non-linear shape due to the fixed portion 80 a, the movable portion 80 b, and the bent portion 80 c. In response to the main PCB 70 being as the tray 20 is moved, a position of the bending portion 80 c may be varies relative to the moveable portion 80 b.

Because a pickup device is installed directly on a tray itself, the number of components and processes required to manufacture such a disc device may be reduced. Accordingly, the manufacturing costs are thereby reduced. In particular, because the pickup device may be installed on the tray without requiring a separate base, the inner space may be increased as much as a thickness of a conventional base.

Furthermore, in contrast to a conventional disc drive which has a spindle motor that is installed as a separate component on the tray, an example of a disc drive according to one aspect includes a spindle motor installed directly on the tray, the number of components and processes required to manufacture such a disc device may be reduced. Accordingly, manufacturing costs are thereby reduced.

In addition, because a main PCB is installed on the tray, a distance between the pickup device and the main PCB may be reduced, thereby preventing a signal loss between the pickup device and the main PCB.

In some aspects, optical disc drives are provided in which the number of components and processes for manufacturing such are reduced. Accordingly, the manufacturing costs are thereby reduced.

Disk drives as described in the above examples may be included in an electronic device. As a non-exhaustive illustration only, an electronic device described herein may refer to mobile devices such as a digital camera, a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, and devices such as a desktop PC, a high definition television (HDTV), an optical disc player, a set top box, and the like capable of wireless communication or network communication consistent with that disclosed herein.

The units described herein may be implemented using hardware components and software components. For example, microphones, amplifiers, band-pass filters, audio to digital convertors, and processing devices. A processing device may be implemented using one or more general-purpose or special purpose computers, such as, for example, a processor, a controller and an arithmetic logic unit, a digital signal processor, a microcomputer, a field programmable array, a programmable logic unit, a microprocessor or any other device capable of responding to and executing instructions in a defined manner. The processing device may run an operating system (OS) and one or more software applications that run on the OS. The processing device also may access, store, manipulate, process, and create data in response to execution of the software. For purpose of simplicity, the description of a processing device is used as singular; however, one skilled in the art will appreciated that a processing device may include multiple processing elements and multiple types of processing elements. For example, a processing device may include multiple processors or a processor and a controller. In addition, different processing configurations are possible, such a parallel processors.

A number of examples have been described above. Nevertheless, it will be understood that various modifications may be made. For example, suitable results may be achieved if the described techniques are performed in a different order and/or if components in a described system, architecture, device, or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Accordingly, other implementations are within the scope of the following claims. 

What is claimed is:
 1. A disc drive comprising: a tray comprising a body; a housing configured to receive the tray; a pickup device installed on the tray; a spindle motor, installed on the body, comprising a rotator having built therein a permanent magnet, a stator including a magnetic coil, and a rotation axis supporting portion that is configured to support a rotation axis of the rotator and fixed to the tray; and a motor base configured to directly support the rotation axis of the spindle motor and disposed on the body, wherein the motor base is formed of a metal material, and the body is formed by performing insert-molding with the motor base.
 2. The disc drive of claim 1, further comprising: a device configured to move the pickup device; and a guide shaft of the tray on which the device configured to move the pickup device is installed.
 3. The disc drive of claim 2, further comprising: a support post that is configured to support the guide shaft, wherein the support post is integrated with the tray and protrudes from the tray.
 4. The disc drive of claim 3, further comprising: a main printed circuit board (PCB) that is connected to the pickup device and that is installed on the tray.
 5. The disc drive of claim 4, further comprising: a connector, which is configured to connect to an external apparatus, and which is installed in the housing; wherein the connector is electrically connected to the main PCB installed on the tray.
 6. The disc drive of claim 5, further comprising: a cable, which is folded so as to be misaligned with itself, and which is interposed between the main PCB and the connector.
 7. The disc drive of claim 2, further comprising: a main printed circuit board (PCB) connected to the pickup device that is installed on the tray.
 8. The disc drive of claim 7, further comprising: a connector, which is configured to connect an external apparatus, and which is installed in the housing, wherein the connector is electrically connected to the main PCB installed on the tray.
 9. The disc drive of claim 8, further comprising: a cable, which is folded so as to be misaligned with itself, and which is interposed between the main PCB and the connector.
 10. The disc drive of claim 9, wherein the cable is a ribbon cable.
 11. An electronic device, the electronic device comprising the disc drive of claim
 1. 12. The disc drive of claim 1, wherein the rotation axis is an axle configured to drive a storage medium operatively fixed to the tray.
 13. The electronic device of claim 11, wherein the electronic device is one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder.
 14. A disc tray comprising a pickup device that reads data from a storage medium and a body on which a spindle motor configured to drive the storage medium is installed, wherein a motor base that directly supports a rotation axis of the spindle motor is disposed on the body, and wherein the motor base is formed of a metal material, and the body is formed by performing insert-molding with the motor base.
 15. The disc tray of claim 14, wherein the body and the motor base are formed of the same material.
 16. The disc tray of claim 15, further comprising: a support post, to which a guide shaft for the pickup device is fixed, and which is integrated with the body.
 17. The disc tray of claim 14, wherein the rotation axis is an axle configured to drive a storage medium operatively fixed to the tray.
 18. An electronic device, the electronic device comprising a disc drive in which the disc tray of claim 14 is integrated.
 19. The electronic device of claim 18, wherein the electronic device is one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder.
 20. A disc drive comprising: a tray comprising a body; a housing comprising a base and a cover, which are configured to receive the tray; a spindle motor, which comprises a rotation axis and a rotator, and which is installed to the body; a motor base which is integrated with the tray and which is configured to support the rotation axis of the spindle motor; and a pickup device installed on the tray, wherein the motor base is formed of a metal material, and the body is formed by performing insert-molding with the motor base.
 21. The disc drive of claim 20, wherein the tray and the motor base are formed of the same material.
 22. The disc drive of claim 20, further comprising: a guide shaft that is configured to guide the pickup device; and a support post, to which the guide shaft is fixed, is integrated with the body.
 23. The disc tray of claim 20, wherein the rotation axis is an axle configured to drive a storage medium operatively fixed to the tray.
 24. An electronic device, the electronic device comprising the disc drive of claim
 20. 25. The electronic device of claim 24, wherein the electronic device is one of a portable game console, a portable/personal multimedia player (PMP), a portable lap-top PC, a desktop PC, a high definition television (HDTV), an optical disc player, and an optical disc recorder. 